In times of economic uncertainty, it’s understandable that companies would seek to reduce their production costs by purchasing less expensive equipment. This heat causes additional stress and shortens the service life of the gun and cable. Truth — The MIG gun’s consumables — the nozzle, diffuser and contact tip — provide shielding gas and are the last component of the welding system to come into contact with the welding wire before it enters the weld pool. Genuine Miller® Acculock™ S .035 Consumables Kit for your Miller MDX™-250 MIG gun. These features mitigate weld quality problems related to inconsistent electrical transfer, and also the frequency of contact tip burnbacks — a noteworthy source of downtime. Genuine Miller® 194010 MIG gun liner for feeding .023-.025 diameter MIG welding wire. All Bernard MIG guns and consumables are durable and manufactured with only the highest quality materials. Genuine Miller® replacement gun neck lock nut for your Miller MDX™-250 or MDX™-250 EZ-Select™ MIG welding gun ONLY. Good quality consumables provide a large contact area between the diffuser and the contact tip and feature a secure locking mechanism to keep the contact tip and diffuser fitting tightly together. Some threaded contact tips allow you to rotate them 180-degrees to also provide extended tip life. Genuine Miller® FasTip™ 198856 nozzle insulator. Good quality consumables resist built-up better than low quality ones, however, no consumables can completely avoid spatter build up. Bernard™ MIG guns have been designed and manufactured to suit the most demanding industrial welding applications. from Howe, IN asked: February 26, 2020. 5 HIGH PERFORMING Together, Bernard MIG guns and consumables provide superior welding performance, more consistent welds, better arc starts, less spatter, more arc time and better bottom line. Because MIG guns have few moving parts and are relatively simple to inspect, you should check the connections between the wire feeder, the cable, the gun, the neck and the consumables on a daily basis to ensure they are tight and undamaged. Genuine Miller .035 MIG Consumable Kit for your Miller M-25 MIG gun. Suitable for use with smaller Millermatic MIG welders. In truth, the problem with overmatching the gun to the application is that most operators only weld for 30 to 50 percent of the time, which means that they can easily get by with a 300-amp gun and rarely, if ever, exceed its duty cycle in an application requiring 375 amps. Suitable for all Miller M Series & Hobart H Series MIG guns and the Bernard Q150 MIG gun. Suitable for all Miller Roughneck® C series MIG guns. By contrast, a high performance gun often uses compression fittings, which produce a more secure connection between the cable and gun and will be less likely to result in weld defects or cause the deterioration of other components. A 400-amp gun could certainly handle the demands of the application, but it is also heavier and bulkier, leading to earlier operator fatigue and reducing productivity. Load and Lock for Better Productivity.
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